Leave Your Message
AI Helps Write

Composite buffering system (rubber + steel base) · Suitable for high-speed tracks operating at 80–90 km/h; provides competitive-grade protection identical to that used in mainstream venues

Short Description:

1000×400×15 mm thick HDPE sheet · Elastic energy-absorbing rubber base · Rapid deployment on cement or hardened road surfaces

Introduction

When track speed increases from 50 km/h to 80 km/h or even 90 km/h, the guardrail system is subjected to an exponentially greater impact energy – requiring not only enhanced physical protection but also a more efficient energy-absorbing buffering mechanism. This HDPE rubber base track guardrail panel is specifically engineered for high-speed racing scenarios: the high-strength HDPE sheet provides a robust protective barrier, while the rubber–steel composite base absorbs impact energy through rubber deformation upon encountering high-speed collisions, with the steel component offering stable anchoring support. This solution has been widely adopted by major sports venues for high-speed karting tracks and motorsport parks and is a proven product validated through competitions conducted at speed levels of 80–90 km/h.

    service content

    Module A: HDPE sheets – Large-area protection with high toughness and impact resistance

    The protective panel is made of HDPE (high-density polyethylene) sheet material, with dimensions of 1000 × 400 × 15 mm:

    15 mm thickened sheet: Compared to conventional thin sheets, this material offers significantly enhanced penetration resistance, maintaining structural integrity under impacts at speeds of 80–90 km/h.

    400 mm protective height: Effectively shields vehicle tires and chassis; compatible with the collision height required for go-karts.

    HDPE material characteristics: impact resistance without brittleness, weather and corrosion resistance, and full-body coloring (special colors available upon request).

    HDPE rubber base track guardrail baffle  (2)
    HDPE rubber base track guardrail baffle  (2)(1)

    Module B: Rubber–Steel Plate Composite Base – The Integration of Elastic Buffering and Rigid Anchoring

    This is the core technology that distinguishes this product from conventional guardrails:

    constituent part

    function

    Rubber buffer

    During a collision, elastic deformation absorbs the impact energy, thereby reducing the impact force transmitted to the bolt and the road surface.

    Steel plate support

    Provide a rigid anchorage foundation to ensure that the fence does not detach or shift under high-speed impact.

    Compared to a pure rubber base (which may be too soft, leading to护栏 displacement) or a pure steel base (which lacks sufficient cushioning), the composite structure balances two seemingly contradictory requirements: "absorbing impact" and "maintaining the护栏 in place." During high-speed collisions, the rubber component undergoes compressive deformation to absorb the majority of the impact energy, while the steel plate component ensures that the entire guardrail remains in contact with the ground.

    Module C: 80–90 km/h Impact Resistance Design – Specifically engineered for high-speed racing tracks

    This product's impact resistance is designed for speed ranges of 80–90 km/h and is suitable for the following application scenarios:

    High-speed karting track

    Professional karting competition venue

    Racing Park – High-Speed Corner Section

    Mainstream sports venues – Competitive tracks

    The base spacing is 100 cm apart; compared to a denser layout, this spacing has been calculated to match the force distribution under high-speed impact – ensuring that the impact force exerted on each base remains within its design limits, while also optimizing installation efficiency.

    HDPE rubber base track guardrail baffle  (4)(1)

    Professional Team Configuration

    project

    parameter

    Value for business operators

    Sheet dimensions

    1000×400×15mm

    Large-area protective surface with reinforced penetration resistance, designed for high-speed impact resistance

    Protective material

    HDPE – High-Density Polyethylene

    Impact and weather resistance; corrosion resistance; long service life

    Base Type

    Rubber + Steel Plate Composite Base

    Balances elastic damping with rigid anchoring to prevent displacement during high-speed collisions.

    Base dimensions

    220×220×240mm

    Large-size grounding – superior stability compared to small bases

    Base spacing

    100cm

    Force distribution is reasonable under high‑speed working conditions

    Adaptation Speed

    80-90km/h

    Designed exclusively for high‑speed racing circuits

    Applicable road surfaces

    Cement/ hardened pavement (thickness> 10 cm)

    Compatible with the vast majority of road surfaces.

    fittings of a machine

    Full set includes

    No additional purchasing required – ready for immediate installation upon delivery.

    Installation Guide

    Video Tutorial

    Lower installation barriers and reduce labor costs

    FAQ

    Q1: Will the rubber base age, harden, or lose its cushioning effectiveness after long-term use outdoors?

    A: This product features a rubber base made from an industrial-grade rubber compound reinforced with anti-aging and UV-resistant additives; under normal outdoor usage conditions, its cushioning performance can be maintained for more than five years. It is recommended to visually inspect the base monthly for any obvious cracking or deformation; if any abnormalities are detected, simply replace the affected base separately without removing the entire assembly.

    Q2: Is a base spacing of 100 cm sufficient for withstanding impacts at speeds of 80–90 km/h?

    A: This spacing is calculated based on the bending strength of the panels and the load-bearing capacity of the bases. At speeds of 80–90 km/h, a single collision typically affects only 1–2 bases; a 100 cm spacing ensures that the number of bases within the load-bearing zone is sufficient to dissipate the impact energy. This spacing scheme has been extensively validated in mainstream sports venues and high-speed racing tracks.

    Q3: Will the performance of the rubber base degrade under low-temperature winter conditions?

    A: The elasticity of rubber materials may decrease at low temperatures; however, the industrial-grade rubber formulation used in this product maintains its effective buffering capability even in environments above-20°C. For extremely cold regions (below-20°C), it is recommended to use a compatible low-temperature resistant rubber base (optional); please consult your sales representative for specific details.

      Leave Your Message

      AI Helps Write